Troubleshooting a Carter WO carburetor (commonly found in vintage Willys Jeeps like the MB and CJ2A) involves diagnosing issues related to fuel delivery, air-fuel mixture, vacuum leaks, and general wear. Here’s a step-by-step guide to help you troubleshoot it:


Basic Carter WO Carburetor Troubleshooting Guide

1. Engine Won’t Start or Hard Starting

  • Check fuel delivery:

    • Is gas reaching the carburetor? Check fuel pump, fuel lines, and filter.

  • Inspect float and needle valve:

    • A stuck float can cause flooding or no fuel delivery.

  • Verify choke operation:

    • Manual or automatic choke must fully close when cold and open as the engine warms.

  • Look for vacuum leaks:

    • Spray carb cleaner around the base and throttle shaft with the engine running. A change in RPM indicates a leak.

2. Engine Starts but Runs Poorly or Stalls

  • Idle mixture and speed adjustment:

    • Adjust the idle mixture screw (1.5–2 turns out from lightly seated) and idle speed screw per specs.

  • Check for clogged jets or passages:

    • Disassemble and clean the jets with carb cleaner and compressed air.

  • Worn throttle shaft bushings:

    • Causes air leaks; if you can wiggle the shaft side to side, it's worn.

  • Check for vacuum leaks again.

3. Flooding or Gas Leaking from Carb

  • Float level too high or stuck:

    • Adjust the float height to spec (usually around 3/8").

  • Needle and seat leaking:

    • Replace or clean the needle/seat assembly.

  • Gasket issues:

    • Ensure all gaskets and sealing surfaces are clean and undamaged.

4. Lack of Power or Hesitation on Acceleration

  • Accelerator pump not working:

    • With the engine off, look for a strong squirt of fuel in the throat when opening the throttle.

    • Replace pump diaphragm if weak or no squirt.

  • Main jet clogged:

    • Remove and clean the main jets and emulsion tube.

5. Backfiring or Popping Through Carb

  • Too lean mixture:

    • Adjust idle mixture screw richer.

  • Vacuum leak or timing issue:

    • Check for leaks and verify ignition timing.

  • Clogged passage or jet:

    • Clean all internal carburetor passages.


Recommended Tools

  • Carburetor cleaner

  • Compressed air

  • Small screwdrivers

  • Vacuum gauge (optional)

  • Carter WO rebuild kit (if parts are worn)

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