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Holley 1940 Carburetor

The Holley 1940 carburetor uses a Nitropyl type of float and because they tend to absorb fuel over time, we recommend that they be replaced at each carburetor rebuild. Once a Nitrophyl float has absorbed fuel it will become too heavy and allow more fuel to enter the bowl than what is needed, causing a flooding effect.

The Nitrophyl float can be identified by the black color and it looks like it is made of a plastic material. We now have the brass replacement floats for the Holley 1940.

Holley 1940 Float

Need to compare what is inside our Holley 1940 carburetor kits? Watch this video.
Holley 1940 Check WeightHolley 1940 Check Weight

This is the Holley 1940 check weight. These are not produced and if you lose your check weight, then your choices are to find a donor carburetor, or make your own. This one is a bit harder than most because it is a hex shaped weight. I would say the most important spec is the weight. Too much weight and the check ball will not lift as it should.

Here are the specifications. Brass 1 gram in weight 7/16" long 5/32" wide, point to point of the hex.

An alternative is to add 1 more check ball on top of the 1st check ball.

Watch a video about the Holley 1940 accelerator pump.

Holley 1940 Carburetor Manual

Question: I hope you are doing fine, I just send you an order to your webpage # 10983, because we need to repair the carburetor installed in our Hobart JET EX II generator, the manual of the generator says that the carburetor is a Holley 1940 D7JL-9510 A , however the plate say motorcraft but the part numbers are matching, so I am attaching you a couple of pictures for your info. Just in case I ordered another stuuf that is not going to work, please give me your assessment on this one.

Answer: Holley made the 1940 for Motorcraft and many of the 1940 1 barrel carburetors will have a Motorcraft tag even tough they are really a Holley. It is the same carburetor and all that really matters is the carburetor number. In your case the D7JL is what you should match in the list of carburetor numbers for any particular kit. Holley 1940 Throttle Body Bushing Replacement

When the Holley 1940 carburetor throttle shaft gets .010 or more of wear, it is time to add bushings to the throttle body. Without a run-out mike this might be difficult to measure, so estimate anything over 1/32" in sideways action. When the throttle shaft is too loose it will cause a vacuum leak, which will make the engine idle rough. Besides measuring you can test this situation by spraying carburetor cleaner around the throttle shaft while the engine is running. If the rough idle smooths out, then you need to re-bush.

Holley 1940 BushingIf you don't think you have the expertise to tackle a job like this, then you should take it to a machine shop, otherwise here is one way you can accomplish this without having to have a lot of sophisticated machinery. The bushings required can be found in our Holley 1940 carburetor parts catalog.You will need to order two bushings.

Carefully ream out the hole so that the new bushing will fit. Use an expandable reamer HS 6A. It needs to expand to at least .345". You want to ream the hole until the bushing fits into it tightly. Not so tight that you have to beat it in, but it should take some pressure. If you get it too tight and have to beat it in place, the bushing will reduce down and the throttle shaft might not turn as freely as it should. You can add a bit of JB Weld around the outside of the bushing to make sure it stays put, but with the right fit you will not have to do this. Once you get the bushing in grind down anything that is sticking out so that the bushing is flush with the throttle body.

That is it. Replace the throttle shaft and you are on the way. Take your time, because it doesn't take much of a mistake to ruin the throttle body.

Holley 1940 Rebuild Video

Replace your Holley 1940 with this NEW carburetor:
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